A complete success: Arburg makes an impressive showing with "Plan A" at K 2022, the world's leading trade fair

Volles Haus: Der Arburg-Messestand 13A13 war „the place to be“ auf der K 2022. (Foto: ARBURG) / Full house: Arburg trade fair stand 13A13 was the place to be at K 2022. (Photo: Arburg)

Ein echter Hingucker und wohl das begehrteste Kunststoffprodukt auf der K 2022 war der Premium-Werkzeugkoffer im Arburg-Design, gefertigt auf einer Turnkey-Anlage rund um einen hybriden Allrounder 1120 H. (Foto: ARBURG) / Guaranteed to turn heads and probably the most sought-after plastic product at K 2022 was the premium tool case in Arburg design, manufactured on a turnkey system based around a hybrid Allrounder 1120 H. (Photo: Arburg)

Im arburgGREENworld-Pavillon im VDMA Circular Economy Forum beleuchtete Arburg fokussiert das facettenreiche Thema der nachhaltigen Kunststoffteile-Fertigung. (Foto: ARBURG) / Arburg shed a focused light on the multifaceted issue of sustainable plastic parts production at the arburgGREENworld pavilion in the VDMA Circular Economy Forum. (Photo: Arburg)

Ein automatisierter Drei-Komponenten-Allrounder Cube 1800 produzierte mit einem Würfelwerkzeug des Partners Foboha ein Funktionsbauteil aus PP, TPE und POM – inklusive Montagespritzgießen und Verdeckelung direkt im Greifer. (Foto: ARBURG) / An automated three-component Allrounder Cube 1800 produced a functional component from PP, TPE and POM using a cube mould from partner Foboha – including assembly injection moulding and capping directly in the gripper. (Photo: Arburg)

– Centre stage: Sustainability, digitalisation and resilience
– Plan A: Trends, technologies and strategies for sustainable plastic parts production
– Overwhelming: Thousands of enthusiastic visitors at the Arburg stand

"There is only a Plan A": Arburg clearly hit the bull's eye with this message at the world's leading trade fair, K 2022, in Düsseldorf, Germany – inspiring countless trade fair visitors in the process. A total of around 30 machine exhibits on its main stand, in the arburgGREENworld pavilion in the VDMA Circular Economy Forum, and on partners' stands showcased sophisticated applications and technologies in injection moulding, additive manufacturing and automation. Sustainability, digitalisation and resilience were the topics that took centre stage.

"We experienced a huge footfall at our main stand 13A13 and the arburgGREENworld pavilion in the VDMA Circular Economy Forum. We are very much satisfied with the quantity, quality and internationality of the visitors, especially in view of the current conditions," said Juliane Hehl, Managing Partner responsible for Marketing and Business Development, summing up the company's successful trade fair appearance. "At K, we gave an impressive demonstration of where the journey is headed."

Innovative solutions for resource conservation

"As a machine manufacturer, we are vigorously pursuing a strategy towards greater resource efficiency, CO2 reduction and circular economy. This is an important issue for our customers worldwide, and one that we are bringing to life," said Gerhard Böhm, Arburg Managing Director Sales and Service. Among the items on show was a demonstration of how PIR and PCR recyclates can be processed into high-quality products with the help of hardware and software together with the new "aXw Control RecyclatePilot" and other smart controller functions. One such product was a tool case in Arburg design, probably one of the most coveted give-aways at the entire trade fair.

Visitors to the arburgGREENworld pavilion were able to gain an impressive insight into how Arburg, with its "Plan A", is playing its part in solving a global problem affecting society as a whole. It was there that Arburg trainees not only "rocked" the pavilion but also held numerous discussions on the future of plastics as a recyclable material – with young visitors in particular. Talks were also held with experts from science and industry. And an electric Allrounder produced "Greenline" anchors from Fischer using plastic based on castor oil.

High-end injection moulding technology

At its main stand 13A13, Arburg presented a wide range of sophisticated applications and innovative technologies from its entire portfolio: injection moulding machines, additive manufacturing, automation, plus internally developed control systems, drive trains and digital products and services. "We offer our customers everything they need not only to work in an energy- and production-efficient way in these challenging times, but also to strengthen resilience in the long term," explained Guido Frohnhaus, Arburg Managing Director Technology & Engineering.

One highlight in terms of injection moulding and mould technology was an automated three-component Allrounder Cube 1800, which produced a functional component from PP, TPE and POM using an 8+8+8-cavity cube mould including new index turning technology from Arburg's partner Foboha. The challenging assembly process took place in the gripper of the associated six-axis robot.

Another application that attracted a lot of interest was an all-electric packaging application. As an alternative to thermoforming, an Allrounder 720 A with a new 1300 electric injection unit and in the new "Ultimate" performance variant produced thin-walled IML cups with a wall thickness of only 0.37 millimetres using the injection compression moulding process, achieving an injection speed of up to 400 millimetres per second.

Together with its mould partner Braunform, Arburg used a two-component Allrounder More 1600 to demonstrate how time and costs can be saved by integrating functions, with Luer connectors made of PP and TPE as an example. Capping and unscrewing took place directly in the mould. Handling was carried out by a Yaskawa six-axis robot, which Arburg will add to its automation range from spring 2023 as it becomes a system integrator.

On show as an example of particularly compact automation without additional floor space was an interlinked turnkey system based around a vertical Allrounder 375 V, which produced a bicycle tool called a "tyre lever" from PIR recyclate. Handling and "ready-to-use" assembly were carried out by a suspended six-axis robot. The Arburg Turnkey Control Module (ATCM) ensured 100 percent traceability in this application.

An example of the future of digital production cells was the "smart" turnkey system based around a hybrid Allrounder 630 H. The injection moulding machine produced blood tubes from PET and communicated with the mould, hot runner controller, material dryer and automation via the Gestica control system and OPC UA. The "Moldlife Sense" computer system integrated into the 32-cavity mould provided by Arburg’s partner Hack, also enabled monitoring across the complete life cycle.

Digital Center – All-round digitalisation

In the "Digital Center" exhibition area, Arburg gave a very hands-on demonstration of digital products and services for the injection moulding world. In addition to the Arburg host computer system and Remote Service ALS, a large number of features for the arburgXworld customer portal were presented. New to the MachineCenter app is the digital product passport, for example, which indicates the carbon footprint of each machine's manufacture. Another new feature is a machine comparison tool in the MachineFinder app, which has been expanded to include equipment options.
Visitors could see for themselves just how much transparency the MachineTerminal app offers. Each exhibit was equipped with an iPad, which could be used to access information such as current production figures.

New developments in additive manufacturing

The Freeformer 750-3X celebrated its world premiere at K 2022. The latest machine for Arburg Plastic Freeforming (APF) is systematically designed to meet the requirements of the industry. Compared to the previous model, the part carrier is around 2.5 times larger – with the same external dimensions. The APF process is also around seven times faster and more economical.

Another exhibit, a high-temperature Freeformer 300-3X, demonstrated the production of complex components from original material Ultem 9085 and a new break-away support material. The additive manufacturing portfolio was supplemented with two exhibits from Arburg's sister company innovatiQ, including the new TiQ2 for entry into filament-based industrial 3D printing.