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  • Datum:
  • Kongress

Trends in Barrier Systems & Robotics - Part of PharmaCongress 2025

Veranstaltungsort:
Wiesbaden
Veranstalter:
CONCEPT HEIDELBERG GmbH

Tuesday, 8 April 2025

09.00 - 18.00 h

Air Velocity at Working Position and other Cleanroom (Airflow) Challenges in new Annex 1
Jörg Zimmermann, Vetter Pharma-Fertigung
Dr Johannes Rauschnabel, Syntegon Technology

  • Working position / working level
  • UDAF
  • Crossflow
  • Ready-to-Use transfer
  • RABS / Isolator
  • Open door
  • Smoke study

GMP Risk Assessment for performing the Test for Sterility in an Isolator
Dr Bettina Rietz-Wolf, Local GMP Authority of Baden-Württemberg
Dr Timo Krebsbach, SKAN

Presentation of a practical approach:

  • All essential steps in performing the sterility test
  • Cleaning and decontamination
  • Annex 1 requirements

are examined and evaluated and then summarized in a risk matrix

Upgrade of integrated H2O2 Bio-Decontamination System for Production of Vial Filling Line with oRABS – Part II
Pasquale Cataldo, Roche Diagnostics
Kenan Kanmaz, Optima pharma containment

  • Current process, the upgrade is a must – Annex 1
  • Timeline & installation/shutdown vs. current production
  • Risk and other key tasks of upgrading
  • Case Study: Results of project and benefits
  • Key features and advanced technologies of DECOpulse® - effective H2O2 Bio-decontamination system

A novel Way for Measuring H2O2 in an Isolator
Paul Devuyst, GlaxoSmithKline
Theresa Ladwig, SKAN

  • Current measuring options
  • SKAN optaria: measurement principle & features
  • Annex 1 considerations
  • Case Study: GSK

“Case study: E-Beam used as Transfer Technology for RTU Pre-filled Syringes at Pfizer Puurs on Multiple Filling Lines“
Marcus Hoppe, Pfizer
Manfred Holzer, SKAN

Implementation of RABS Systems in Small Volume Manufacturing
Marta Rodríguez Vélez, Letipharma

  • Challenges for the implementation of RABS systems in manual fill&finish processes
  • Main questions and considerations when facing the implementation of barrier systems in small volume manufacturing processes
  • Project phases and milestones
  • Lessons learnt

Wednesday, 9 April 2025

09.00 - 17.00 h

Aseptic Process Simulation with a gloveless robotic Filling Line
Thorsten Häfner, PSM
Sebastian Hillbrand, SKAN

  • Lessons Learned of the first European based gloveless robotic filling line APS
  • APS strategy
  • Exchange with local authorities
  • Feedback and comments

A Case Study highlighting the Validation of a closed gloveless Aseptic Filling Workcell
Joachim Vereecke, White Raven
Brent Lieffers, Cytiva

  • Developing a robust validation plan
  • Identifying what parameters to validate and how to test
  • Contamination control strategy
  • Ensuring all relevant hazard pathways are addressed
  • Airflow visualization
  • Using CFD and smoke studies to ensure product protection
  • Environmental monitoring strategy
  • Meeting Annex 1 intent for demonstrating Grade A conditions
  • Execution summary at White Raven
  • Bringing it all together to demonstrate compliance

Challenges and benefits for modern and state-of-the art fill & finish equipment to reduce glove interventions
Dr Christian Matz
Patrick Wieland

  • What's required by Annex 1
  • Identifying critical glove Interventions
  • Ways to reduce glove interventions
  • Challenges and benefits of gloveless fill & finish systems

Case Studies and future Trends for Zero Human Interactions in Aseptic Filling
Dr Arne Schröder, Vetter Pharma-Fertigung
Tobias Resch, Stäubli Tech-Systems

  • Design of new cleanrooms with robots for automatic transportation steps – case study
  • Retrofitting of existing cleanrooms to meet Annex 1 compliance by implementing robots – case study
  • Mobile Robots are the answer for various manual operations within the cleanroom – case study and new technologies and opportunities
  • Possibilities for replacing manual interventions by robotic telemanipulation

Compliance of Annex 1 Requirements for Glove Integrity Testing
Jason Creek, Roche Diagnostics
Kenan Kanmaz, Optima pharma containment

  • Usual glove testing process in the field & basics
  • The requirements of Annex 1
  • Case Study: Results of the different glove integrity tests
  • Game Changer: Results and benefits of the new solution
  • Upgrade of the current production process
  • Key features and advanced points of integrated glove testing system


Concept-Heidelberg
CONCEPT HEIDELBERG GmbH
Rischerstraße 8
69123 Heidelberg
Deutschland
Telefon: +49 6221 844415
Telefax: +49 6221 844464
eMail: info@concept-heidelberg.de
Internet: http://www.gmp-navigator.com/

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